Screen Printing
Screen Printing, also called silk screening, is a popular customization method that uses a design stencil or mesh screen to apply inks to fabric, resulting in vibrant and long-lasting designs.
- Design preparation: Each color in the design requires a new mesh screen. Print operators separate the design into layers, preparing one screen for each color.
- Ink application: Operators press the ink through the mesh screen onto the fabric using a squeegee. The process continues one color at a time, with careful alignment for layering.
- Curing the design: Following the completion of printing all layers, the garment undergoes a curing process. Skilled operators use heat to bond inks to the fabric, ensuring a smooth finish that enhances the garment's durability and resistance to wear.
Screen printing is a traditional method distinct from digital printers. It has a manual setup but quick printing, can handle multiple runs, and produces durable results.
Usage and application
This t-shirt printing method is favored by businesses for promotional items due to its extensive coverage across various fabrics like cotton, polyester, and blends.
Screen printing provides excellent flexibility for producing large quantities of printed items, making it ideal for bulk orders of cotton t-shirts, tote bags, and print-on-demand sweatshirts.
Pros & Cons of Screen Printing
| PROS | CONS |
|---|---|
| Cost-effective for bulk orders of screen-printed items | High setup costs for smaller runs |
| Handles intricate designs accurately | Prone to cracking without proper care |
| Works well on various fabrics and blends | Requires a new mesh screen for each color |
| Creates durable and long-lasting designs | Less detail than digital printers |
| Ideal for t-shirts, hoodies, and tote bags | Complex screen creation process |
PRODUCTION TIMELINE
Standard Production takes 5-6 business days from receiving approvals, purchase orders, and ALL goods for decoration.
4 Day Priority Rush expedites production, if possible, with a 20% rise in standard fees.
3 Day Priority Rush expedites production, if possible, at an additional 30% increase to standard charges.
2 Day Priority Rush expedites production, if possible, at an additional 50% increase to standard charges.
1 Day Priority Rush expedites production, if possible, at an additional 100% increase to standard charges.