size chart
Headwear & Accessory Styles
Style
Approximate Embroidery & Heat Transfer Area
5 Panel Foam Front High Crown Styles
Embroidery Not Recommended 4.5” W x 2.5” H
5 Panel Low Profile Styles
5” W x 2.25” H
5 Panel Mid Profile Styles
5” W x 2.5” H
6 Panel Low Profile Styles
5” W x 2.25” H
6 Panel Mid Profile Styles
5” W x 2.5” H
7 Panel Mid Profile Styles
5" W x 2.25" H
Beanie Styles
4.5” W x 2.5” H
Biker Style Head Wrap 98-593
Front 2” W x 2” H
Back 2” W x 1.5” H
Sides 4” W x 2” H
Bucket Hats
4.5” W x 2” H
Camper Cap Styles
4” W x 1.5” H
Hat Band
4.5” W x 1” H
Military Style No. 109-791
4.5” W x 1.25” H
Painter Cap Style No. 109-146
4.75” W x 2.25” H
Running Cap Style No. 133-1047
Heat transfer not recommended 3.5” W x 2” H
Running Cap Style No. 133-1252
4” W x 1.5” H
Sun Visor Styles
4.5” W x 1.25” H
Young Adult Headwear Styles
Style
Approximate Embroidery & Heat Transfer Area
Young Adult 5 Panel Foam Front High Crown Styles
Embroidery Not Recommended 4.5” W x 2.5” H
Young Adult 5 Panel Low Profile Styles
5” W x 2.25” H
Young Adult 5 Panel Mid Profile Styles
5” W x 2.5” H
Young Adult 6 Panel Low Profile Styles
5” W x 2.25” H
Young Adult 6 Panel Mid Profile Styles
5” W x 2.5” H
Embroidered, Printed, Designed Headwear Styles
Style
Approximate Embroidery & Heat Transfer Area
Style No. 19-701 (Piping Design)
Top 3" W x Bottom 4" W x 2.25" H
Style No. 57-174
2.75” W x 2.25” H
Style No. 58-755 (Design 2)
Top 4” W x Bottom 3” W x 2.25” H
Style No. 58-755 (Design 3)
3” W x 2.25” H
Style No. 80-1327 (Design 4)
Top 4” W x Bottom 4.5” W x 2.25” H
Mask Logo Sizes
Style
Approximate Heat Transfer Area
Style No. 174-1308
4.5” W x 2.5” H
Style No. 174-1309
4.5” W x 2” H
Style No. 174-1310
4.5” W x 2” H
Standard Patch Sizes
Shape
Approximate Patch Size
Square Size A
2” W x 2” H
Square Size B
2.25” W x 2.25” H
Square Size C
2.5” W x 2.5” H
Rectangle Size A
3” W x 2” H
Rectangle Size B
4” W x 2” H
Circle Size A
2” W x 2” H
Circle Size B
2.25” W x 2.25” H
Circle Size C
2.5” W x 2.5” H
Oval Size A
3” W x 2” H
Oval Size B
3.5” W x 1.5” H
Patch sizes are based on square inches uing width (w) times height (H)
Example: 2" W x 1.5" H = 3 sq. inch
Standard Profiles
Shape
Description
Low Profile
A fitted cap style with a shallow crown.
Mid Profile
A crown height between the low profile and high crown.
High Crown
A deep profile with single front panel.